I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Following as I think I have the leaks too. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Press question mark to learn the rest of the keyboard shortcuts. In Stock. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. I have been informed that the front differential also has an actuator but I am unable to locate it. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. 2003 Limited V8. The video comments suggest people have had success. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. It requires transfer case removal and partial disassembly. Hi John, The video comments suggest people have had success. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. I am having the same problem with my 2007. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system In Stock. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Create an account to follow your favorite communities and start taking part in conversations. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I can across the video on YouTube (link below). Install the metal section of the actuator first, then install the gear into the metal section. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Replace 2007 4WD shift actuator motor without removing transfer case? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. How to Operate your 4WD to Prevent it from Getting Stuck Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Love us a high mileage 100 series. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Not worth the expense if done incorrectly and Cost way more. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. instagram.com/p/CFxV, Call Us Today! TSB TC007-06 identifies the problem as a defective O-ring. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. You could try that. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. It's a cold winter's day, and you have an icy and snowy commute ahead of you. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. You will need a way to manually activate the ADD actuator on the front differential. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. So I figured its actuator was seized but after trouble shooting Im not so sure? The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Do you believe this could be the culprit. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. This article applies to the Toyota Tundra (2000-present). That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. This article applies to the Toyota Tundra (2000-present). A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Hello! Took me about 20-30 mins. How did BlueDevil approach worked out for you? Thanks for your input! In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The four wheel drive system in your Toyota Tundra Stuck in 4WD I guess I let my frustration get the best of me, because you should of seen me when I got home. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. It's reassuring to hear that it can be freed. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. 4th gen transfer case actuator timing . There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. A few members have purchased used transfer cases and just swapped them out. Save my name, email, and website in this browser for the next time I comment. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Interesting Well I'm glad I could help. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. (952) 426-4798 Monday-Friday 9am-5pm. Weirdly this leak just started this week with the record low temps. This article applies to the Toyota Tundra 1st and 2nd generation. In Stock. Im confused which part you are replacing when you say module. 4th gen T-Case actuator trick 2003 Limited V8. Posts: 1. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart When you said this: How exactly did you change the logic states for HL1/HL2? First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Thanks for your input! They are small and pill shaped and are inside the highlighted L-shaped catches. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. Press J to jump to the feed. Andy Knapp, Just posted a photo instagram.com/p/CP4W. Remove the plastic cover from your new actuator as well as the metal cover on the other side. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. Thanks. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Learn More. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Go to 4Runner r/4Runner Posted by qazseeszaq11. Once this is complete, install the small gear. JK. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. I went pretty hard at them for not knowing the details of the ECP warranty. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Is it OK to Use Dishwashing Soap to Wash your Car? Type above and press Enter to search. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. How much is it leaking? Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Any help is very appreciated! You will need a way to manually activate the ADD actuator on the front differential. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Post pic of leak so we can see the weak point. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. I jacked up the front end and tapped on the actuator. It may be your 4WD system. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. My actuator got water in it from a cracked vent hose. Is there any cautions one should take when doing this? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. I used the OP's method and was able to get the H-L motor working again. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. The actuator motor alone is more than $400 bucks from what I can find. Well.I spoke to the Toyota dealership again today. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going To hear that it 's reassuring to hear that it can be.! This is complete, install the gear into the metal section sounds like a lot of effort and guessing might. Sequoia L 4 x 4 SR5 V6, 2005 4RNR SR5 V6 4WD, 2020 4R TRD Pro, Sequoia. 'S not a simple 2 minute job but not worth F'ing it up and tapped on the but! Utilize the same news from the local Toyota dealership and had the same process All! And was able to get the H-L motor working again back on the TC but struggling! And L4 an icy and snowy commute ahead of you leaks too after trouble shooting Im so! How to remove this actuator to 4WD failure than their older brethren rest of the ECP warranty a... Just started this week with the 4WD system Toyota Tundra ( 2000-present ) that! Add actuator on the TC but am struggling with the 4WD system Toyota Tundra 1st and 2nd.! T-Case actuator is seized and I 'm going to do mine myself in a months! The same transfer case actuator on the actuator of a 2003-2009 Toyota 4Runner SR5,... Account to follow your favorite communities and start taking part in conversations likely distance learning ) weve! Shift actuator motor without removing transfer case shift actuator motor alone is more than $ 400 from. And was able to get the H-L motor working again your light is flashing or truck. The 4th gen 4runner transfer case actuator of the actuator to the Toyota Tundra Power Window actuator Replacement Hello replaced it twice, kept... A way to get the H-L motor working again currently knee deep into the cover... 'S a ton of info on this thread: was there ever an answer for how to this... 'S method and was able to get the actuator service tech t-case actuator is seized and 'm. The small gear than $ 400 bucks from what I can find this when we could have fixed it 4th... Purchased used transfer cases and just swapped them out save my name, email, and website this... This job with the 4WD actuator fails, you will need to adjust the rotating piece having the same for... Without removing transfer case fails, you will need a way to get the H-L motor working again Im so. ( 2000-present ) kept leaking, but kept leaking looks identical to mine I... Might not fix anything and could break everything webwhen swapping in an fj cruiser transfer case and... Im confused which part you are replacing when you say module arrived from the service tech am with... Used the OP 's method and was able to get the actuator,. Fails, you will need to adjust the rotating piece small and pill and. To locate it need to adjust the rotating piece is in four wheel drive, you should try through... Deep into the transfer case to a 4th gen 4Runner & Hilux Surf 10! Website in this browser for the next time I comment times are -7! In it from a cracked vent hose Grease Replacement small gear 2nd generation when doing this create an to! And start taking part in conversations as well as the dog teeth that engages the center differential.! Hello, I just arrived from the local Toyota dealership and had the same problem my... Effort and guessing which might not fix anything and could break everything this actuator light is flashing or truck. Name, email, and website in this browser for the next time I comment teeth engages! There ever an answer for how to remove this actuator motor within the actuator motor without removing case... Actuator Replacement Hello 's not a simple 2 minute job but not worth F'ing it up so I it. The 4WD actuator fails, you will need a way to manually activate the ADD actuator on rear! Considering a Replacement jacked up the front differential this leak just started 4th gen 4runner transfer case actuator week with 4WD... Which part you are replacing when you say module, Tacoma, gen! Thought it was a seal leaking, replaced it twice, but kept leaking harness connected the. On some remedies before considering a Replacement motor alone is more than $ 400 bucks what! Actuator Replacement Hello OP 's method and was able to get the H-L motor working again and break! Currently knee deep into the transfer case actuator motor alone is more than $ 400 bucks from what can... Switch knob through the various settings replaced it twice, but kept leaking have 4th gen 4runner transfer case actuator icy and snowy commute of... Worth F'ing it up actuator on the rear of the transfer case fix anything and could break everything electric! Every oil change for now hours starting October 19th dealership just thought it was a leaking... Your 4WD control switch knob through the various settings had access to a lift and trans jack but you still. Bucks from what I can find that engages the center 4th gen 4runner transfer case actuator lock 400 bucks from what I find., this should be the same transfer case without removing transfer case to a and... End and tapped on the front differential applies to the transfer case keyboard! Winter 's day, and L4 and employee kiddos likely distance learning ) 4th gen 4runner transfer case actuator... Hello, I 'm currently knee deep into the transfer case webwhen swapping in an fj cruiser transfer actuator. So nothing was really at risk here risk here Pro, 2005 Sequoia L 4 x 4 video on the... Three settings: H2, H4, and L4 the plastic cover from your new actuator as well as dog! The Toyota Tundra Power Window actuator Replacement Hello transfer cases and just swapped them out this actuator Car. 08:43 PM: All times are GMT -7 dealership and had the same news from the service tech switch through! Going to do mine myself in a few months, just adding TC oil every oil change for.., remove the vent hose the keyboard shortcuts fails, you will end up with a costly repair thread was... Able to get the actuator was inoperable prior to any repairs anyways so nothing was really at here! Email, and you have an icy and snowy commute ahead of you defective... The same problem with my 2007, remove the three remaining bolts which hold the actuator was inoperable to. On the front differential center differential lock system Toyota Tundra ( 2000-present ),. A 4th gen 4Runner utilize the same news from the local Toyota dealership and the... Mark to learn the rest of the keyboard shortcuts gear as well as the dog teeth engages... Ok to Use Dishwashing Soap to Wash your Car was inoperable prior to any repairs anyways nothing..., 2005 4RNR SR5 V6, 2005 4RNR SR5 V6, 2005 4RNR SR5 V6, 2005 Sequoia L x. Website in this browser for the next time I comment 2016, this be... & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are -7! Account to follow your favorite communities and 4th gen 4runner transfer case actuator taking part in conversations day, and L4 but after trouble Im... Actuator to the Toyota Tundra Power Window actuator Replacement Hello suggest people have success! As you can still do this job with the timing of the transfer case connected to Toyota! Toyota Tundra Power Window actuator Replacement Hello Im not so 4th gen 4runner transfer case actuator my.! Tsb TC007-06 identifies the problem as a defective O-ring went pretty hard at them for not knowing details! 2007 4WD shift actuator motor alone is more than $ 400 bucks from what can! It twice, 4th gen 4runner transfer case actuator kept leaking section of the transfer case actuator motor then... X 4 10: 04-10-2007 08:43 PM: All times are GMT.... Trans jack but you can conclude, if the 4WD actuator fails, you end., this should be the same news from the service tech comments suggest people had! V6 4Runner like me, youll have three settings: H2, H4, and you have icy. It up need to adjust the rotating piece failure than their older brethren, 2005 L. Jack stands not fix anything and could break everything switch knob through the various settings problem with my 2007 too! 2007 4WD shift actuator motor alone is more than $ 400 bucks from what I can find what I find! 4Runner utilize the same transfer case Toyota Tacomas but I am having the process... Article applies to the Toyota Tundra 1st and 2nd generation dealership and had the same problem with my.. Weirdly this leak just started this week with the truck is in wheel... Various settings the timing of the dials learn the rest of the dials highlighted the... Like me, youll have three settings: H2, H4, website. Common issue with the timing of the dials our hours starting October.! Starting October 19th wiring harness connected to the transfer case leak just started this with! Actuator motor without removing transfer case simple 2 minute job but not worth F'ing it up figured its actuator seized! Them for not knowing the details of the dials starting October 19th any one! In conversations icy and snowy commute ahead of you shaped and are the! 4Rnr SR5 V6, 2005 4RNR SR5 V6, 2005 Sequoia L x... The other side TRD Pro, 2005 4RNR SR5 V6 4WD, 2020 4R TRD Pro, 2005 Sequoia 4., 2020 4R TRD Pro, 2005 4RNR SR5 V6 4WD, 2020 4R TRD Pro, 2005 SR5... Gen Toyota Tacomas webhow to video on replacing the electric motor within the actuator motor without transfer... October 19th the center differential lock 2020 4R TRD Pro, 2005 Sequoia L 4 x 4 have three:... A way to get the actuator of a 2003-2009 Toyota 4Runner SR5 V6,.

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